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China wholesaler Aluminum Browning Timing Belt Pitch Pulley with H Qd Bushing pulley alternator

Product Description

 

Product Description

American standard chain sprocket with teeth hardened

With more than 15 years’ experience, high-precision equipment and strict management system, CIMO can provide sprockets for you with stable quality and best service.
 

Item Sprocket
Standard DIN, KANA, ANSI, ISO, etc
Material C45, stainless steel SS304 & SS316, Cast iron, etc
Bore Pilot bore, finished bore, taper bore
Surface Treatment Black oxided, Zinc plated, Electrophoresis, etc
Heat treatment Teeth inductive hardened HRC45-50
Process Forging, Cutting, Hobbing teeth, CNC Lathe machining

 

European Type 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B
American Type 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240

Taper bore sprockets

 
Finished bore sprockets  

Idler sprockets with ball bearing

 

Double simplex sprockets

 

Sprockets with split taper bushings

 

Sprockets with QD bushings

 
Double sprockets for 2 single chains  

Double pitch sprockets   

C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080
Platewheels for Conveyor chain 20x16mm, 30×17.02mm

Detailed Photos

 

Workshop

 

 

Packaging & Shipping

 

Export wooden box

FAQ

 

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days
2.Production Lead-times: 30-45 days after order confirmed.

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Chain
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Sprocket
Material: Steel C45
Customization:
Available

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Customized Request

sprocket pulley

What are some real-world examples of sprocket pulley applications in manufacturing and automation?

Sprocket pulleys find numerous applications in manufacturing and automation processes. Here are some real-world examples:

1. Conveyor Systems: Sprocket pulleys are extensively used in conveyor systems across various industries. They facilitate the movement of products or materials along the conveyor belts by engaging with the chain and driving the belt. Sprocket pulleys ensure efficient and reliable transportation of goods, enabling automated material handling in manufacturing plants, distribution centers, and logistics facilities.

2. Roller Chain Drives: Sprocket pulleys are commonly employed in roller chain drives, which are prevalent in manufacturing and automation applications. Roller chain drives transmit power and motion between rotating shafts and driven components. Sprocket pulleys mounted on the shafts engage with the chain, enabling the transfer of rotational motion and torque. Examples include power transmission systems in machinery, equipment, and production lines.

3. Robotics: Sprocket pulleys play a vital role in robotics, where precise motion control is essential. They are used in robotic arms and manipulators to transmit power and motion between motor-driven joints. By engaging with the chain, sprocket pulleys enable accurate positioning and synchronization of the robot’s movements, ensuring precise and controlled operation in assembly, welding, packaging, or other robotic applications.

4. Automated Guided Vehicles (AGVs): AGVs are autonomous vehicles used for material transportation in manufacturing and warehouse environments. Sprocket pulleys are employed in AGVs to drive the wheels or tracks that provide locomotion. By transmitting power from the motor to the wheels or tracks through the chain drive, sprocket pulleys enable smooth and controlled movement of AGVs, contributing to efficient and automated material handling.

5. Printing and Packaging Machinery: Sprocket pulleys are utilized in printing and packaging machinery to drive the movement of paper, films, or other materials. They engage with the chain to ensure precise feeding, tensioning, and cutting of the materials, enabling accurate and consistent printing, labeling, or packaging processes.

6. Textile Industry: In the textile industry, sprocket pulleys are employed in various machines, such as weaving looms or knitting machines. They drive the movement of yarns, threads, or fabrics, ensuring proper tensioning and synchronization. Sprocket pulleys enable efficient textile production by accurately controlling the movement and positioning of the materials.

These are just a few examples of how sprocket pulleys are applied in manufacturing and automation. Their versatility, reliability, and ability to provide efficient power transmission make them indispensable components in a wide range of industrial processes.

sprocket pulley

How do sprocket pulleys enhance the overall precision and control of mechanical operations?

Sprocket pulleys play a significant role in enhancing the overall precision and control of mechanical operations. Here are several ways in which they contribute to improved accuracy and control:

1. Precise Positioning: Sprocket pulleys, in conjunction with a chain drive system, enable precise positioning of components or equipment. By accurately engaging with the teeth of the chain, the sprocket pulleys allow for controlled movement and positioning of the driven components. This precision is crucial in applications where precise alignment or synchronization is required, such as robotics, assembly lines, or printing machinery.

2. Speed Control: Sprocket pulleys, combined with the appropriate chain drive ratio, provide precise speed control in mechanical operations. By selecting sprocket pulleys with different diameters or tooth counts, the rotational speed of the driven component can be adjusted relative to the driving source. This allows for fine-tuning the speed of machinery or systems, ensuring optimal performance and preventing issues related to excessive or insufficient speed.

3. Load Distribution: Sprocket pulleys help distribute loads evenly across the chain drive system, enhancing overall control. As the chain engages with the sprocket pulleys, the load is distributed among multiple teeth, reducing the stress on individual components. This load distribution minimizes the risk of premature wear, fatigue, and component failure, ensuring smoother and more reliable mechanical operations.

4. Motion Synchronization: Sprocket pulleys enable precise motion synchronization in mechanical operations. When multiple sprocket pulleys are used in a chain drive system, they can be strategically positioned to synchronize the movement of different components or equipment. This synchronization ensures coordinated motion, preventing issues such as misalignment, skewing, or timing errors. Examples include the synchronized movement of conveyor belts on assembly lines or the coordinated motion of robotic arms in industrial automation.

5. Reduced Backlash: Backlash refers to the play or clearance between mating components in a mechanical system. Sprocket pulleys, when properly designed and implemented, can help reduce backlash in chain drive systems. By maintaining a tight engagement with the chain, sprocket pulleys minimize the amount of play or backlash, resulting in improved precision and control. This is particularly important in applications that require accurate reversals, quick response times, or minimal positional errors.

6. Controlled Torque Transmission: Sprocket pulleys facilitate controlled torque transmission, allowing for precise power delivery in mechanical operations. The engagement between the sprocket pulleys and the chain enables the transfer of torque from the driving source to the driven component. This controlled torque transmission ensures smooth and consistent power delivery, reducing the risk of sudden jolts, jerks, or fluctuations in rotational motion. It is crucial in applications that demand accurate torque control, such as robotic manipulators, machine tools, or industrial presses.

Overall, sprocket pulleys enhance precision and control in mechanical operations by enabling precise positioning, speed control, load distribution, motion synchronization, reduced backlash, and controlled torque transmission. Their reliable and efficient operation contributes to improved accuracy, repeatability, and performance in a wide range of industrial applications.

sprocket pulley

How does the design of sprocket pulleys contribute to precise motion control in systems?

The design of sprocket pulleys plays a crucial role in contributing to precise motion control in systems. Here’s an explanation of how the design of sprocket pulleys enables precise motion control:

1. Toothed Surface: Unlike traditional pulleys, sprocket pulleys have a toothed surface with teeth or cogs arranged around the outer circumference. These teeth mesh with the links of a chain or timing belt, creating a positive engagement. The toothed surface ensures a secure connection between the pulley and the chain or belt, preventing slippage and ensuring precise motion control.

2. Accurate Positioning: The teeth on the sprocket pulley allow for accurate positioning of the connected components. As the chain or timing belt moves along the teeth, the position of the driven component can be precisely controlled. This is particularly important in applications where precise positioning is crucial, such as robotics, automated manufacturing, and printing presses.

3. Smooth and Consistent Motion: The toothed design of sprocket pulleys contributes to smooth and consistent motion control. The engagement between the teeth and the chain or timing belt helps to minimize vibrations, jerks, and fluctuations in speed. This promotes stable and predictable motion, which is essential for applications that require precise control over the movement of components.

4. Reduced Backlash: Backlash refers to the slight movement or play between the driving and driven components when the direction of motion is reversed. Sprocket pulleys, with their toothed design, help reduce backlash. The teeth ensure a positive engagement with the chain or timing belt, eliminating or minimizing any free play and providing more accurate and responsive motion control.

5. High Torque Transmission: Sprocket pulleys are capable of transmitting high levels of torque efficiently. The toothed design allows for a larger contact area between the pulley and the chain or belt, distributing the torque more evenly. This enables the sprocket pulley to handle higher loads and deliver precise motion control even in applications that require significant power transmission.

6. Timing and Synchronization: Sprocket pulleys, in conjunction with timing belts, facilitate precise timing and synchronization of components in systems. The teeth on the pulley and the corresponding teeth on the timing belt ensure accurate coordination of the movement between multiple pulleys, enabling precise control over the timing of events or the synchronized operation of various parts.

7. Multiple Teeth Engagement: Sprocket pulleys typically have multiple teeth engaged with the chain or timing belt at any given time. This multi-tooth engagement provides more contact points and distributes the load across the teeth, reducing wear and extending the lifespan of both the pulley and the chain or belt. It also contributes to smoother and more precise motion control.

Overall, the toothed design of sprocket pulleys, with its secure engagement, accurate positioning, smooth motion, reduced backlash, high torque transmission, timing and synchronization capabilities, and multiple teeth engagement, ensures precise motion control in systems. These design features make sprocket pulleys suitable for applications where accurate and reliable motion control is essential.

China wholesaler Aluminum Browning Timing Belt Pitch Pulley with H Qd Bushing   pulley alternatorChina wholesaler Aluminum Browning Timing Belt Pitch Pulley with H Qd Bushing   pulley alternator
editor by CX