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China Hot selling Winroller DC24V Brushless Motor Driven Roller for Flexible Flat Top Conveyor Chains pulley belt

Product Description

FAQ

 

Q: What’re your main products?

A: DC brushless motor roller/AC 3ph motor roller/Direct drive motor roller/Oil immersed motor roller/Gear reduction motor/controller box

Q: How to select a suitable motor roller?
A:If you have motor roller pictures or drawings to show us, or you have detailed specs like conveyor mode(pallet or belt),linear speed,loading weight,loading object material,roller diameter,length,voltage and noise level etc, then we can recommend suitable motor roller to you.

Q: Do you have a customized service for your standard motor rollers?
A: Yes, we can customize.

Q: Do you have an individual design service for motor rollers?
A: Yes, we would like to design roller individually for our customers. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 7~15days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
 

Certifications

 

Product Parameters

 

 

Material: Carbon Steel
Surface Treatment: Electroplating
Motor Type: Build-in Motor
Installation: Horizontal
Controller Type: Type B
Customization: Available
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

sprocket pulley

What are some real-world examples of sprocket pulley applications in manufacturing and automation?

Sprocket pulleys find numerous applications in manufacturing and automation processes. Here are some real-world examples:

1. Conveyor Systems: Sprocket pulleys are extensively used in conveyor systems across various industries. They facilitate the movement of products or materials along the conveyor belts by engaging with the chain and driving the belt. Sprocket pulleys ensure efficient and reliable transportation of goods, enabling automated material handling in manufacturing plants, distribution centers, and logistics facilities.

2. Roller Chain Drives: Sprocket pulleys are commonly employed in roller chain drives, which are prevalent in manufacturing and automation applications. Roller chain drives transmit power and motion between rotating shafts and driven components. Sprocket pulleys mounted on the shafts engage with the chain, enabling the transfer of rotational motion and torque. Examples include power transmission systems in machinery, equipment, and production lines.

3. Robotics: Sprocket pulleys play a vital role in robotics, where precise motion control is essential. They are used in robotic arms and manipulators to transmit power and motion between motor-driven joints. By engaging with the chain, sprocket pulleys enable accurate positioning and synchronization of the robot’s movements, ensuring precise and controlled operation in assembly, welding, packaging, or other robotic applications.

4. Automated Guided Vehicles (AGVs): AGVs are autonomous vehicles used for material transportation in manufacturing and warehouse environments. Sprocket pulleys are employed in AGVs to drive the wheels or tracks that provide locomotion. By transmitting power from the motor to the wheels or tracks through the chain drive, sprocket pulleys enable smooth and controlled movement of AGVs, contributing to efficient and automated material handling.

5. Printing and Packaging Machinery: Sprocket pulleys are utilized in printing and packaging machinery to drive the movement of paper, films, or other materials. They engage with the chain to ensure precise feeding, tensioning, and cutting of the materials, enabling accurate and consistent printing, labeling, or packaging processes.

6. Textile Industry: In the textile industry, sprocket pulleys are employed in various machines, such as weaving looms or knitting machines. They drive the movement of yarns, threads, or fabrics, ensuring proper tensioning and synchronization. Sprocket pulleys enable efficient textile production by accurately controlling the movement and positioning of the materials.

These are just a few examples of how sprocket pulleys are applied in manufacturing and automation. Their versatility, reliability, and ability to provide efficient power transmission make them indispensable components in a wide range of industrial processes.

sprocket pulley

What safety considerations should be taken into account when working with sprocket pulleys?

Working with sprocket pulleys requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind:

1. Lockout/Tagout Procedures: Before performing any maintenance, inspection, or adjustment on machinery or systems with sprocket pulleys, it is crucial to follow proper lockout/tagout procedures. Lockout/tagout involves isolating the power source, de-energizing the equipment, and securing it with lockout devices and tags to prevent accidental startup. This ensures that sprocket pulleys and associated machinery cannot be unexpectedly activated during maintenance activities.

2. Personal Protective Equipment (PPE): When working with sprocket pulleys, appropriate personal protective equipment (PPE) should be worn. This may include safety glasses or goggles to protect the eyes from flying debris or particles, gloves to prevent hand injuries, and sturdy footwear to protect against foot injuries. The specific PPE requirements may vary depending on the nature of the work environment and associated hazards.

3. Proper Training and Competence: Only trained and competent personnel should work with sprocket pulleys. Adequate training ensures that individuals have the necessary knowledge and skills to operate, maintain, and handle sprocket pulleys safely. Training should cover topics such as proper installation techniques, alignment procedures, tensioning guidelines, and safe maintenance practices.

4. Guarding and Enclosures: Sprocket pulleys should be properly guarded and enclosed to prevent accidental contact with moving parts. Guarding can include physical barriers, such as covers or shields, that prevent access to the sprocket pulleys and the associated chain. This helps protect workers from entanglement, pinch points, or other hazards associated with the rotating sprocket pulleys.

5. Regular Maintenance and Inspection: Implement a regular maintenance and inspection program for sprocket pulleys. This includes routine inspections to identify any signs of wear, damage, or misalignment. Proper lubrication of the chain and sprocket pulleys should also be carried out as per manufacturer recommendations. By addressing maintenance issues promptly, the risk of unexpected failures or accidents can be minimized.

6. Safe Work Practices: Follow safe work practices when working with sprocket pulleys. This includes avoiding loose clothing or accessories that could get caught in the rotating parts, keeping hands and other body parts away from moving sprocket pulleys, and using appropriate tools and equipment for maintenance tasks. It is important to exercise caution and maintain focus to prevent accidents.

7. Risk Assessment: Conduct a thorough risk assessment of the machinery or system incorporating sprocket pulleys. Identify potential hazards associated with the sprocket pulleys, such as pinch points, shearing points, or flying debris, and implement appropriate control measures to mitigate these risks. Regularly review and update the risk assessment as needed.

Paying attention to these safety considerations when working with sprocket pulleys helps create a safer work environment and reduces the risk of accidents or injuries.

sprocket pulley

What role do sprocket pulleys play in maintaining tension and alignment in chain-driven systems?

Sprocket pulleys play a crucial role in maintaining tension and alignment in chain-driven systems. Here’s an explanation of their role:

1. Tension Control: Sprocket pulleys help in maintaining proper tension in the chain. The teeth on the pulley engage with the chain links, creating a positive connection. By adjusting the position of the sprocket pulleys or using tensioning devices, the tension in the chain can be regulated. Proper tension is vital for smooth and efficient power transmission, as excessive slack or tightness can lead to performance issues and premature wear of the chain and sprocket pulleys.

2. Alignment Maintenance: Sprocket pulleys assist in maintaining proper alignment of the chain. The teeth of the pulley guide the chain, keeping it in line and preventing it from deviating or slipping off the pulley. The accurately machined tooth profile and the precise spacing between the teeth ensure that the chain remains aligned with the pulley throughout its operation. This alignment is essential for reliable and efficient power transmission.

3. Tensioner and Guide: Some chain-driven systems incorporate additional components such as tensioners and guides alongside the sprocket pulleys. Tensioners help to maintain tension in the chain by applying a controlled force to compensate for chain elongation or thermal expansion. Guides keep the chain properly aligned, especially in applications with complex paths or multiple sprocket pulleys. These additional components work in conjunction with the sprocket pulleys to ensure optimal tension and alignment throughout the chain-driven system.

4. Reduction of Vibrations: Proper tension and alignment maintained by the sprocket pulleys help reduce vibrations in chain-driven systems. Vibrations can occur when the chain experiences excessive slack or misalignment, leading to noise, increased wear, and reduced efficiency. The positive engagement between the sprocket pulleys and the chain, along with the consistent tension and alignment, minimizes vibrations, ensuring smoother and quieter operation.

5. Enhanced System Performance: By maintaining tension and alignment, sprocket pulleys contribute to the overall performance of chain-driven systems. Proper tension ensures efficient power transfer, while accurate alignment reduces wear and extends the lifespan of the chain and sprocket pulleys. This results in improved system reliability, reduced downtime, and enhanced productivity in various applications.

6. Maintenance Considerations: Regular inspection and maintenance of sprocket pulleys and the chain are essential to ensure optimal tension, alignment, and performance. Lubrication of the chain and periodic inspection of the sprocket pulleys help minimize friction, wear, and noise, ensuring smooth operation and preventing premature failure.

In summary, sprocket pulleys play a vital role in maintaining tension and alignment in chain-driven systems. Their ability to control tension, guide the chain, reduce vibrations, and enhance system performance makes them indispensable components in applications such as machinery, conveyors, power transmission systems, and more.

China Hot selling Winroller DC24V Brushless Motor Driven Roller for Flexible Flat Top Conveyor Chains   pulley belt	China Hot selling Winroller DC24V Brushless Motor Driven Roller for Flexible Flat Top Conveyor Chains   pulley belt
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